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Quality Die Cast Aluminium Virtual LED Display For XR Film Studios factory
Quality Die Cast Aluminium Virtual LED Display For XR Film Studios factory
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Die Cast Aluminium Virtual LED Display For XR Film Studios

Brand Name: No Brand
Model Number: Indoor small-pitch 600×337.5 LED display screen
Place of Origin: China
Certification: CE, CCC, FCC, EMC, CB, RoHs
Minimum Order Quantity: 1pcs
Price: To be discussed
Supply Ability: 10000above

Product Details


Product Name: Micro-type Fully Flip-chip Common Cathode Energy-saving COB Display Panel, 600×337.5mm. Product Dimensions: 600 X 337.5 Mm
Warranty: 2-3 Years Material: Die‑cast Aluminium
Control System: Asynchronous/Synchronous Control Feature: Uncompromising Uniformity Through Advanced Integrated Packaging And Precise Binning, We Achieve Near-perfect Color Uniformity—eliminating "dotting" And Inconsistency At The Source.Inherently Comfortable Vision The Ultra-thin Optical Layer Creates A Natur
Size: 600×337.5mm Advantage: Built To Endure The Monolithic, Pin-free Construction Grants Superior Resistance To Impact, Moisture, And Dust, Ensuring Long-term Reliability And Lower Total Cost Of Ownership.
Service: 2-3 Years Warranty + Free Spare Parts + Lifetime Remote Support + RMA Repair + On-site Service Available Power: ≤ 44 W @ 600 Nits ≤ 54 W @ 800 Nits ≤ 64 W @ 1000 Nits
Control System: Novastar,huidu,colorlight Processing Technology: Die-Casting + CNC Precision Machining
LED Cabinet Technology Patent: Patented Die Cast Aluminum Technology (20+ National Patents) – Transferred From Aerospace Industry LED Module Technology: COB (Chip On Board) Is An Advanced LED Display Technology. Its Core Difference From Traditional SMD (Surface Mount Device) Technology Lies In The Packaging Method: SMD Involves Soldering Pre-packaged Individual LED Chips Onto A Circuit Board, While COB Dir
Core Principle: From "Point" To "Surface" Transformation Its Working Principle Can Be Summarized In The Following Steps: Chip Fixing: Red, Green, And Blue (RGB) LED Chips Are Directly Fixed To Specific Locations On The PCB Board Using Conductive Or Insulating Adhesive. Advantages: Superior Image Quality: Due To Its Compact Structure, COB Easily Achieves Ultra-fine Pixel Pitch Below 1.0mm, Providing Ultra-high Resolution And Clarity, Eliminating The "graininess" Seen In SMD Technology When Viewed At Close Range. Stronger Protection:
Applications: Control Rooms And Command Centers: High Reliability, Seamless Splicing, And Exquisite Image Quality Meet The Needs Of Displaying Critical Information 24/7. High-End Conference Rooms And Auditoriums: A Comfortable Viewing Experience Without Graininess, Sui
Highlight

Film Studios Virtual LED Display

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XR Virtual LED Display

Product Description

LED displays for Virtual Production, XR and Film Studios

P1.5 Virtual Production LED Display – Studio-Grade In-Camera VFX Solution

 

Product Overview

The P1.5 Virtual Production LED Display is a studio-grade, cinema-optimized LED panel purpose-built for XR stages, virtual production volumes, and broadcast studios. With a fine 1.5mm pixel pitch, this display delivers the resolution and camera-compatibility required for In-Camera VFX (ICVFX) – enabling filmmakers to capture final pixels directly on set, eliminating the need for green screens and extensive post-production.

 

From Sony's European XR studios to Toei's 270° Tokyo volume and LG's Englewood Cliffs facility, P1.5 has become the working standard for premium virtual production. Whether you are building a curved main wall, a ceiling panel, or a full 270° surround volume, our P1.5 display panels provide the precision, reliability, and visual fidelity that top-tier productions demand.

 

 

Custom Attributes

To help studios and production houses quickly match their specific requirements, our P1.5 Virtual Production LED Display supports the following customizable attributes:

 
 
Attribute Options Description
Pixel Pitch P1.5 (1.5mm) / P1.56 Premium resolution for close-range camera capture
Cabinet Size 500×500mm / 600×337.5mm / 150×168.75mm / Custom Modular design for flexible volume configuration
Screen Shape Flat Wall / Curved Wall / 270° Surround / U-Shape / Ceiling Panel Supports diverse volume geometries
Brightness 100–2,000 nits (adjustable) Ceiling panels typically require higher brightness
Refresh Rate 7,680Hz / 12,288Hz Eliminates flicker and scan lines on camera
Color Gamut DCI-P3 ≥98% / 16-bit Grayscale Cinema-grade color reproduction
Maintenance Front Maintenance / Rear Maintenance Front maintenance saves studio space
Installation Wall-Mounted / Floor-Standing / Hanging / Rigging Adaptable to different studio layouts
Viewing Angle ≥170° Horizontal / ≥170° Vertical Consistent image from any camera position
Protection Rating IP43 / IP54 / Custom Dust and moisture protection for long-term reliability
Genlock Support Yes / No Phase-locked synchronization for tear-free compositing

Customization Note: We offer full customization including screen size, resolution, cabinet quantity, shape configuration, and integration with industry-standard ecosystems (Unreal Engine, Disguise, Brompton, Mo-Sys, etc.). Contact our engineering team for a tailored solution based on your studio dimensions and production requirements.

 

 

Industry Pain Points

Virtual production LED displays face a unique set of technical challenges. Below are the most critical pain points addressed by our P1.5 solution:

 1. Heat Buildup & Thermal Management

High-brightness LED walls generate significant heat during extended shooting sessions. Traditional ceiling screens, with their enclosed structures, cannot dissipate heat effectively, leading to:

  • Accelerated LED chip aging and increased luminance decay

  • Color coordinate shifts and unstable brightness output

  • Significantly higher failure rates (dead pixels)

  • Compromised image quality and color fidelity required for virtual production

 2. Flicker, Scan Lines & Rolling Shutter Artifacts

When shooting with cinema cameras at high frame rates, low-refresh-rate LED walls produce visible flicker and scan lines. Flicker cannot be removed in post-production and typically renders the footage unusable. A minimum refresh rate of 7,680Hz is required for flicker-free capture, yet many displays fail to meet this standard.

 3. Moiré Patterns & Pixel Visibility

At close shooting distances, LED displays are prone to moiré patterns and visible pixel structure. A P1.9 wall that looks perfect to the human eye at 4 metres may show pixel artifacts when a cinema camera uses a long lens at full resolution. For premium XR productions, P1.5 or finer is the working standard.

4. Color Distortion & Poor Skin-Tone Reproduction

LED panels with limited color gamut produce:

  • Unnatural skin tones (often too pink or too orange)

  • Metamerism failure on props and costumes (color shifts)

  • Inconsistent color between the LED wall and physical set elements

 5. Multi-System Synchronization Latency

Virtual production involves seamless coordination between servers, graphics cards, tracking systems, camera systems, and more. Delays or desynchronization between systems directly undermine the real-time "in-camera VFX" experience.

6. Screen Reflections & Glare

Screen reflections during shooting significantly impact image quality. The display must have zero flicker and minimal glare during filming, demanding an extremely high-quality surface treatment.

 

 

 

Key Features

1. Fine Pixel Pitch (P1.5) – Premium Resolution for Close-Range Shooting

With a 1.5mm pixel pitch and pixel density of 409,600 points/m², our display delivers ultra-fine detail that remains invisible even when cinema cameras are positioned close to the screen. Sony's Crystal LED B系列 and AOTO's RM1.5 series have demonstrated that P1.5 is the industry benchmark for premium XR productions.

2. Ultra-High Refresh Rate (7,680Hz+) – Flicker-Free Camera Capture

Standard refresh rate of 7,680Hz ensures absolutely no scan lines or flicker visible to the camera – even during slow-motion shots. This enables cinematographers to shoot at any frame rate without compromising image quality.

3. Cinema-Grade Color Reproduction – 98% DCI-P3 & 16-Bit Grayscale

Achieving 98% DCI-P3 color gamut coverage with 16-bit grayscale depth delivers breathtakingly smooth gradients and ensures virtual environment colors perfectly match the director's creative intent. Combined with HDR10 support and 3D LUT calibration, our displays meet the demanding grading pipelines of Hollywood productions.

4. Anti-Moiré Technology – Zero Pattern Artifacts

Advanced anti-moiré design ensures absolutely no interference patterns are visible to the camera, even during close-range, high-resolution capture. This eliminates the need for extensive post-production cleanup.

5. Ultra-Wide Viewing Angle (≥170°) – Total Creative Freedom

Viewing angles of ≥170° horizontally and vertically ensure consistent brightness and color from any camera position. This allows production teams maximum flexibility in shot composition and camera movement.

6. Genlock Support – Perfect Synchronization

Full Genlock support ensures the LED wall, camera shutter, and tracking data are all phase-locked for a tear-free, perfectly synced composite image. End-to-end frame delay is maintained at ≤3 frames for seamless integration with real-time rendering engines.

7. Modular & Flexible Design – Custom Volume Configurations

Modular cabinet design supports flat walls, curved walls, 270° surround volumes, U-shaped setups, and ceiling panels. Lightweight construction and modular rigging support complex installations without compromising structural accuracy.

8. High Brightness (100–2,000 nits) – Realistic Environmental Lighting

Adjustable brightness from 100 to 2,000 nits allows the LED wall to function as the primary light source for the scene, casting dynamic, realistic reflections and shadows on actors and physical props. This eliminates the flat, unnatural look associated with green screen spill.

9. Front Maintenance – Zero Space Waste

Full front-maintenance design – modules can be replaced directly from the front. No rear access corridor required, saving valuable studio space and reducing maintenance time and costs.

10. Low Power Consumption – Sustainable Operation

With average power consumption as low as 180W/m² and peak consumption of 600W/m², our P1.5 displays offer energy-efficient operation suitable for extended shooting sessions.

 

Key Advantages

1. "What You See Is What You Get" – Real-Time Creative Feedback

Unlike green screens, LED volumes allow directors and actors to see the final environment during filming. Directors receive instant visual feedback on set, dramatically reducing post-production work.

2. Drastically Reduced Post-Production Costs

By capturing final pixels on set (In-Camera VFX), studios save thousands of hours and millions of dollars in compositing, keying, and rotoscoping work. Scene changes take minutes – the same studio can shoot multiple different "locations" in a single day.

 3. Significant Cost Savings

  • No location travel – eliminate cross-country or remote shoots

  • Zero accommodation/travel expenses – the team stays in one place

  • Reduced set-building time – virtual scenes switch instantly

  • Easy reshoots – reload the same virtual world with a few clicks

 4. The LED Screen Is the Light Source

While displaying the digital environment, the LED screen also provides natural, realistic illumination. The entire volume acts like a giant softbox – reducing the need for extensive additional lighting equipment, lowering equipment costs and setup time.

 5. No Green-Spill & More Natural Reflections

LED volumes completely eliminate common green-screen issues:

  • No greenspill – green colour contamination is gone

  • Real reflections and shadows on actors come directly from the LED panels

  • More natural skin tones and material rendering

 6. Scalable & Relocatable

LED screens are modular, portable, and expandable. The volume can be flexibly adapted or reconfigured for different projects – a future-proof long-term investment.

 7. Industry-Proven – Deployed in World-Class Studios

Our P1.5 displays are engineered to the same standards as those deployed in:

  • Toei's 640 sqm Tokyo VP Studio – 270° curved volume with 30m × 5m main wall

  • Sony's European XR Studio – 90㎡ curved screen, 18m × 5m

  • LG's Englewood Cliffs Virtual Production Studio – 25-foot, two-wall Micro LED display


Technical Specifications

Parameter Specification
Model P1.5 Virtual Production LED Display
Pixel Pitch 1.5mm / 1.56mm
LED Type SMD 3-in-1
Pixel Density 409,600 points/m²
Module Size 150×168.75mm / 320×160mm / Custom
Module Resolution 96×108 / 208×104
Cabinet Size 600×337.5mm / 500×500mm / Custom
Brightness 100–2,000 nits (adjustable, 0–100% stepless)
Refresh Rate ≥7,680Hz
Color Gamut DCI-P3 ≥98%
Grayscale 16-bit
Viewing Angle ≥170° (H) / ≥170° (V)
Contrast Ratio High contrast
Genlock Support Yes
Frame Delay ≤3 frames
Maintenance Front / Rear
Protection Rating IP43 (front)
Peak Power ≤600W/m²
Average Power ≤180W/m²
Operating Temperature -10°C ~ +40°C
LED Lifetime ≥100,000 hours

Application Scenarios

 
 
Scenario Description
Film & Episodic Production Immersive, in-camera VFX with full LED volume
Product Commercials Realistic virtual environments without physical set builds
Broadcast Studios Hybrid XR stages for live shows, sports, and events
Brand & Corporate Content Fast-turnaround content with cinematic production value
Virtual Production Stages 270° curved walls, U-shaped volumes, ceiling panels

Why Choose Our P1.5 Virtual Production Display?

 
 
Feature Benefit
P1.5 Fine Pixel Pitch Premium resolution – no visible pixels even at close range
7,680Hz+ Refresh Rate Flicker-free camera capture at any frame rate
DCI-P3 ≥98% Color Gamut Hollywood-grade colour accuracy
Anti-Moiré Technology Zero pattern artifacts on camera
170°+ Viewing Angle Consistent image from any camera position
Genlock Support Perfect phase-locked synchronization
Modular & Customizable Adapts to any studio size and shape
Front Maintenance Easy servicing – no rear access needed
Industry-Proven Deployed in world-class VP studios
 

 

Application scenarios:

Die Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film Studios

 

 

Factory Strength – Why Choose Us


1. Advanced Manufacturing Capabilities

As a professional LED display manufacturer, we operate a modern production facility equipped with industry-leading machinery. Our factory features fully automated SMT assembly lines with high-precision placement equipment for LED module mounting and soldering, ensuring exceptional production efficiency and product consistency. From electronic processing, automated SMT production, gluing, and spraying, to assembly, debugging, and aging testing – we maintain a complete LED display production chain, ensuring every screen is manufactured under strict process standards.

With our efficient manufacturing processes and large-scale production capacity, we achieve a monthly output of over 1 million LED modules and an annual production capacity exceeding 1 million square meters of LED display products. This scale enables us to meet high-volume procurement demands and fast delivery requirements for clients worldwide.


2. Rigorous Quality Control System

Quality is our lifeline. We are ISO9001:2008 certified and implement standardized management across every stage of our operations. From raw material procurement and incoming quality assurance (IQA) to in-process quality control (IPQC) and outgoing quality assurance (OQA), every step strictly follows international quality control procedures.

Our comprehensive quality management system includes:

  • 128 full-chain quality inspection processes – ensuring every screen is fully traceable from raw materials to finished products

  • 72-hour continuous aging testing – each module undergoes extended burn-in to verify long-term stability and reliability

  • 48-hour full-screen aging testing – every completed display is assembled and tested as a complete system before shipment

  • Zero-dead-pixel guarantee – every module leaving our factory is guaranteed to have zero dead pixels

Our products have passed rigorous testing by professional certification bodies and hold RoHS, CCC, CE, FCC, ETL, and UL certifications. They have successfully passed IP67 dust and waterproof testing, anti-glare testing, electromagnetic compatibility testing, high and low temperature testing, and heavy metal content testing – ensuring full compliance with global market准入 standards.


3. Strong R&D & Technical Expertise

We maintain an experienced R&D team dedicated to structural design, circuit optimization, and process innovation in LED display technology. Our company has accumulated deep technical expertise in die-cast aluminum/magnesium alloy cabinets, COB encapsulation, transparent displays, flexible screens, and creative display solutions.

Key proprietary technologies:

  • Current-Sharing Backup Power System – our industry-first innovation that enables seamless power failover through adjacent cabinets, ensuring zero blackout during live events

  • Bump-Pattern Mask Design – combined with screw and snap-fit technology to prevent LED surface scratches and protect against impact damage

  • Spring-Loaded Snap-Lock System – enables true single-person, tool-free installation in seconds

  • Platform Cabinet Design – the same cabinet supports multiple pixel pitches and can be reused for both indoor and outdoor applications, significantly reducing inventory costs

  • Integrated Arc-Lock Mechanism – supports curved splicing with an adjustment range of -7.5° to +10°

  • Flexible Signal/Aviation Plug Configurations – offering both aviation plug and bottom signal cable options to suit different installation needs and budgets

  • Pop-Out Corner Protectors – protecting cabinet edges and LED lamps during handling and transportation


4. Global Service Network

Our products are exported to over 130 countries and regions worldwide, including Europe, North America, South America, Southeast Asia, and the Middle East. With reliable quality, professional service, and competitive pricing, we have earned the long-term trust of clients across the globe.

Our after-sales commitment:

  • 2-3 year standard warranty (extendable to 5 years upon request)

  • Lifetime free remote technical support via WhatsApp, email, and video call

  • Comprehensive installation tutorial videos for easy setup

  • RMA repair service – defective parts can be returned to our factory for repair

  • On-site engineer service available for large-scale projects (travel costs to be covered by the client)


5. Strategic Location – Shenzhen, the Global LED Industry Hub

Our factory is located in Shenzhen, China – the world's R&D and manufacturing center for the LED display industry. This strategic location provides us with:

 

  • Complete supply chain access – sourcing high-quality components at competitive costs

  • Rapid response capabilities – quick turnaround on custom orders and urgent requirements

  • Industry-leading talent pool – access to the best technical expertise in the field

  • Cutting-edge market intelligence – staying ahead of the latest industry trends and technologies

Die Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film Studios

Die Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film Studios

Die Cast Aluminium Virtual LED Display For XR Film StudiosDie Cast Aluminium Virtual LED Display For XR Film Studios

 

Product Highlights

LED displays for Virtual Production, XR and Film Studios P1.5 Virtual Production LED Display – Studio-Grade In-Camera VFX Solution Product Overview The P1.5 Virtual Production LED Display is a studio-grade, cinema-optimized LED panel purpose-built for XR stages, virtual production volumes, and ...

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